- • I don’t have the time to take the training.
- • I can’t afford the cost of the training.
- • I can train myself for free.
- • I train one employee and he/she can train the rest.
- • I have a high staff turn over and it’s not worth training them.
- Cost of course = $ 2000
- Salary of employee = $1000
- Travel & Living Expenses = $1000
- Total cost of course = $4000
Suppose John Smith attends a course on a CAM software package. In this course he learns new and faster methods to create programs. Assuming a modest 10% increase in his program generation skills, we can start calculating the financial benefit. If John makes $25 per hour and he works 50 weeks a year week, allowing 2 weeks for vacation, the company pays him $50,000. If he works 10% faster the company’s immediate savings is 50,000 x 0.10 = $5000. We can also assume that John’s programs will be more efficient, saving machine time, cutter wear, and possibly less manual finishing work. His improved knowledge may also lead to fewer errors in the programs, resulting in less scrap. You may also want to consider any extra profits obtained by the increase efficiency. In other words John will be able to produce 10% more work from which the company will profit. So in John’s example we can calculate the financial benefit as follows:
Estimated savings from downstream operations = $ 2000
Estimated savings from reduced rework and scrap = $ 1000
Estimated additional profit from improved efficiency = $ 2500
Total financial benefit = $ 10500
Net gain (total benefit-total costs) = ____ X 100 =____ total costs
You can also view this from another direction. What is the company’s cost if an employee doesn’t take professional training?
Let’s assume that you hire a new designer. This designer has CAD experience but does not know your CAD system. You hand him\her a manual or some tutorials and have him\her learn the system on their own. From the previous example we can assume that you are saving $4000 dollars in training. But how much are you really saving?
Although estimates vary on the topic of study, many agree that 1 hour of professional training could be equal to as many as 16 hours of teaching yourself. In other words you could spend up to 2 days reading, experimenting and learning a process that a professional trainer could teach you in 1 hour. If we extend this model we have one week of professional training = 16 weeks of self teaching. The cost to the company at $25 per hour is:
640 hours (16 weeks) x $25 = $16,000
You also have to factor in the lost time in production for 15 of those 16 weeks that the new designer is not producing because the are still trying to learn the software. Any mistakes made through this process will also have a ripple effect throughout the company, costing more time and money. You also have to consider lost production time from any experienced employees who may be mentoring the new employee. If the experienced employee spends an average of 20% of his time helping the new employee you will lose one full week of man hours in every 5 weeks.
So for a conservative estimate, let’s assume that a new employee can learn the CAD package in 10 weeks with some assistance from experienced employees. Each week the new employee improves his/her output by 10% per week. The cost to the company can be calculated as follows:
Cost of no productive work over 10 weeks is:
|New Employee||Experienced Employee|
Remember you still have to factor in the cost of fixing any training errors and the downstream effect of each error. If we assume a modest 5 errors, at an average cost of $500 per error, this results in:
Total cost of lost production = 10,000
Keep in mind that the cost could be much higher depending on the new employee’s ability to teach him/her self, and how many errors are made in the process.
Finally, you’ll have to wonder if the self taught employee has learnt the most efficient use of the software. With today’s software there are often several methods to achieve the same desired results. Each method has advantages and disadvantages depending on downstream factors. Too often self taught individuals find one method to solve a problem and use it, without further investigation to see if a more efficient way exists. A good professional trainer will teach the different methods highlighting the situations where each method is most efficient.
Some companies have chosen to train one employee and have him/her train the others. They look at this as a cost savings to the company. Although this may appear to save you money you have to factor in the cost of using the first employee as your trainer. Every time he/she is training other employees, he/she is not producing work. Plus the assumption is being made that this employee has learned and retained the same knowledge as the professional trainer. This is often a false assumption, leaving the company paying almost a similar cost for a lower standard of training.
I’ve saved my favorite excuse for last. Some companies will not pay for professional training because they have too high of a staff turn around. It has been proven time and again that stress levels rise in adults when they have to learn something new. If you combine the stress for self teaching with the daily stress of the workplace, you may be contributing to the staff turn around. By providing professional training in a setting designed for learning, the employee will learn, without the work stress, and return to work with the proper skills.
When you actually take the time to do an honest, realistic cost analysis, it quickly becomes clear that sending your employees for professional training is a good investment. The above examples are very conservative, yet they clearly show the advantage to professionally training your staff. Although it may be difficult to free up time and money to provide professional training, the cost of not doing so will be greater in the long term.
A well-trained employee is more likely to be satisfied with the company he\she works for, which in many cases means he\she will be less likely to leave to find a job elsewhere. The payback is not just in a few months or a year. Instead, it can be a lifetime of service and reduced operating costs.